In the current era of rapid industrial development, motors are the core power source of various mechanical equipment, and their performance directly affects the operating efficiency and stability of the equipment. Customized motor metal processing, with its high flexibility and professionalism, provides more adaptable motor solutions for various industries, becoming a key force in promoting industrial progress.
Concept of motor customized metal processing
Motor customized metal processing is the process of processing metal materials according to the specific needs of different customers to manufacture motor parts or complete motors that meet the requirements. From the motor housing, shaft, to the internal iron core, end cover and other key components, customized metal processing can be used to meet the diverse design specifications, performance parameters and application scenario requirements.
Common metal materials used in motors
Copper
Copper has extremely high electrical conductivity. Its good thermal conductivity helps to quickly dissipate the heat generated when the motor is running and maintain a stable operating temperature.
Aluminum alloy
Aluminum alloy has a low density, about one-third of steel. Aluminum alloy has good corrosion resistance and can work stably in humid or chemically corrosive environments.
Alloy steel
Alloy steel has high strength, high toughness and wear resistance by adding a variety of alloy elements, such as chromium, nickel, molybdenum, etc. Alloy steel is often used in motor parts that need to withstand large torque and impact, such as gears and shafts.
Silicon steel
Silicon steel is an electrical steel with a silicon content of 0.5%-4.5%, which has the characteristics of low hysteresis loss and high magnetic permeability. In the manufacture of motor cores, the use of silicon steel can effectively reduce the energy loss of the core in the alternating magnetic field and improve the efficiency and power factor of the motor.
Customized machining of motors
Turning
Turning is the cutting of rotating workpieces using a turning tool on a lathe. In motor machining, it is often used to machine the outer circle, inner hole and thread of the rotating shaft. Through the precise control of the CNC lathe, the diameter tolerance of the rotating shaft can be accurately guaranteed to be at the micron level, ensuring its good fit with components such as bearings, reducing vibration and noise during operation.
Milling
The workpiece is cut using a rotating milling cutter to process planes, steps, grooves, formed surfaces, etc.
Drilling
A round hole is machined on the workpiece by a drill bit for installing screws, shaft pins and other connectors. In the machining of motor end covers, the position accuracy and aperture accuracy of the drilling holes are crucial, which directly affects the assembly quality of the end cover and other components.
Grinding
The surface of the workpiece is ground using grinding tools such as grinding wheels to obtain extremely high dimensional accuracy and surface finish.
Advantages of motor customization
High adaptability
According to the special needs of different industries and different equipment, we can customize motors with fully matched performance and specifications, which greatly improves the operating efficiency and reliability of the equipment.
Performance optimization
By selecting special materials and advanced processing technology, the performance of the motor can be optimized in a targeted manner. For example, in new energy vehicles, customized high-performance motors can improve the vehicle's power performance and range.
Flexibility and innovation
Allowing customers to participate in the design process and put forward innovative ideas and requirements based on actual needs promotes technological innovation and product upgrades, and provides more possibilities for solving complex engineering problems.
Motor application areas
Industrial manufacturing
Widely used in various machine tools, robots, automated production lines and other equipment, providing precise and efficient power support for industrial production.
Transportation
Plays an important role in the fields of automobiles, rail transportation, aerospace, etc. The drive motors of new energy vehicles and the auxiliary power system motors of aircraft all require customized metal processing to meet their special performance requirements to ensure the safe operation and efficient performance of transportation vehicles.
Home appliances and consumer electronics
Used in the manufacture of home appliances such as air conditioners, refrigerators, washing machines, power tools, and micro motors in consumer electronics such as mobile phones and tablets.
In the field of motor custom metal processing, Xuanmin has many years of technical research and development and production experience, and has accumulated rich technical patents and process know-how. The company's technical team is composed of a group of senior mechanical engineers, electrical engineers and material experts, who can quickly solve various complex technical problems and provide customers with professional technical support and customized solutions.
